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Intensifier Blending

PK introduced the TwinShell® blender to the processing industry over fifty years ago. We have continued to build on TwinShell performance as the standard of excellence for the homogeneous tumble blending of powders using state-of-the-art technology. Our Twin-Shell Intensifier Blender provides consistent performance for precise blending, uniformity and efficiency. It features an intensifier bar placed at the axis of rotation. The bar’s intensive agitation propels all material into the solids-solids or liquid-solids contacting area. Surface action provides the necessary impact, but without excessive work input. PK has an array of intensifier bars to meet varied applications. You can select the proper bar by testing your materials in the PK Customer Service Laboratory.

 

Please contact us for direct assistance and more information about our Powder Blending Equipment.

Features

  • Incorporates updated mechanical features while maintaining fast, intimate, high quality blends of even the most minor ingredients
  • Sharp angle of discharge helps the operator quickly, efficiently remove blended product
  • Variety of cantilevered intensifier bars for your specific blending application
  • Intensifier bars promote blending and agglomerating of abrasives, fragiles, lumped materials and heavy or light densities
  • In liquid addition, the droplet size is adjusted by simply changing the shims
  • Dispersion bar sprays liquids directly into the product at specified times during the process cycle
  • Removable intensifier cartridge design allows maintenance to be performed outside the production area; requires only one long-lasting product seal
  • Quick release access covers with a no-glue gasket

Related Solutions

  • Blend and granulate ingredients
  • Blend flavors/lubricant prior to tableting
  • Blend and lubricate Teflon powders
  • Blend and agglomerate welding flux, densify metal powders
  • Blend metal powders and organic binders for cold rolling operations
  • Blend spices and seasonings
  • Blend dry food ingredients
  • Blend, agglomerate laundry and dishwashing detergents

Product Advantages/Attributes

  • Easy to operate
  • Easy to maintain
  • Sanitary design permits complete washdown
  • Liquid dispersion bar sprays liquids into solids
  • Requires minimal adjustments
  • Direct Drive motor

Associated Products

  • Portable units up to 10 cubic feet (300l) batch sizes are available
  • Intensifier bar models include:
  • Liquid/solids
  • High-speed
  • Pin
  • Minimum attrition